The Call of the Open Sidewalk

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Fri, 22 Jan 2010

Third Generation LED Night Light

The issues I wanted to address with this design were my unhappiness with the colour of the light produced by white LEDs and the apparent inefficiency of my second generation design.

White LEDs are blue LEDs with a yellow phosphor that is excited by the blue light. The amount of yellow light emitted is adjusted to produce something that looks like white. You end up with mostly blue and some yellow. (Reference) This light reminded me of dawn for some reason. I apparently don't prefer that part of the day. Recent research strongly suggests that blue light is the portion of the spectrum that synchronizes the circadian rhythm in people. In general blue light tends to wake people up, even at surprisingly low levels. That is pretty much the last thing you want to have happen when you are on a late night bathroom mission. Thus we can assume that my bias had some level of backing from actual science. I decided that I might be happier if I had a light source without blue light that would still allow colours to be distinguished.

If one wants to use LEDs (and I totally did) you are left with some sort of mixture of light from single colour LEDs. People make white light by mixing red, green and blue LEDs. Since I wanted to get rid of the blue that left red and green. I knew enough about colour vision to know that the RGB thing is a bit bogus so I decided to throw in something in between. Yellow was the only colour left over in my LED assortment so I ended up with a RYG mixture. The first combination I tried worked well enough:

I tack soldered some LEDs together and did some testing. I had 4 LEDs worth of voltage so I doubled the yellow component on the basis that I did not like green as much and the red was not very well perceived by human vision. The resulting light did not look very white. It did not really look like anything I could describe to anyone. Sorta greenish yellow. ...or yellowish green. ...but not really. I tested my ability to distinguish colours with the colour photographs in a magazine. I was surprised to see that the colours could not only be distinguished but actually looked more or less OK. Dark blues came out black of course but the colours seemed more or less right. Even the skin tones looked sorta normal which is the last thing I expected to see with light that looked yellow/green. I tried blocking the red LED as it did not seem to be contributing all that much to the mixture. The colours immediately went really strange. In fact blocking any one of the 3 colours made the colour rendition quite noticeably worse.

My extensive research on the light source now complete I turned my attention to the efficiency issue. The root of the problem is that all illuminated surfaces have to be below the level of the edges of the pot shade. The LEDs have to be below the top edge of whatever is shading the wall. The top edge of whatever is shading the wall can not be higher than the edge of the pot. The pipe cap shade used in the second generation light needed to be fairly tall because of the curved position of the LEDS. This put the LEDs fairly low in the pot shade. This caused the LEDs to spend much of their light illuminating the blackened interior of the pot shade.

Here I hit a bit of a creative crisis. Up this point I had been exclusively using plastic pipe end caps to build my lights. The problem is that they do not have many straight edges. So I ended up betraying my medium with the use of aluminium sheet as a wall shade. Here is the actual drawing I used to visualize the angles:

Wall Shade

This is a side view of the flat top LED and some 1/16 inch (1.6mm) aluminium sheet bent at a 90 degree angle. This gives a shadow with an edge that extends up at around 60 degrees. For the pot shade I used some 2 inch (50mm) water supply pipe thereby extending my run of misusing plumbing supplies. Here are some pictures that pretty much show what I did next:

Pot Shade Pot Shade Mounting After Bending Shade Drilled Shade LEDs Installed Shade Test

A few notes on the proceeding pictures:

Mounted on Wall Mounted on Wall Mounted and Lit

There is what the light looks like on the wall. Rumour has it that there are solvents that can be used to remove the text from the pipe. I seem to have some sort of function over form thing going on right now so I'll probably leave the text.

This is what my bathroom looks like at night. I adjusted the angle of the wall shade once everything was in place. The yellow fan of light on the wall behind the light could be eliminated by blackening the inside of the pot shade. I will probably not bother as it is fairly dim. It is yellow because the yellow LEDs are outermost so they are closest to the inside of the pot shade. Again, the weird colour shown here is not realistic. The light is actually a different weird colour.

So far I am happy with the results. The light is not entirely mixed when it hits the ceiling and so looks a little yellow/green blotchy on the ceiling. I noticed that for approximately a day. I suppose the inhabitants of other planets might associate things with the colour of the light but I do not get out that much so I really do not notice it now. It does seem brighter than the last light. It is using twice the power so that fact does not prove much of anything about the design.

The question of what this all means will be addressed in a future episode...

posted at: 15:24 | path: /ledlight | permanent link to this entry

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